HYDRA CNC
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Precision Casting refers to the general term for the process of obtaining precision-sized castings. Compared with the traditional sand casting process, the castings obtained by precision casting have more precise dimensions and better surface finish. Its products are precise, complex, and close to the final shape of the part. It is an advanced process of near-net-shape, suitable for low quantity request orders.
As per the drawing, our engineer will finish the mold design.
Wax design of the desired castings is produced by injection molding. These are called patterns.
Patterns are attached to a central wax stick, called a sprue, to form a casting cluster.
Immersing the assembly in liquid ceramic slurry and fine sand. Up to six layers are applied.
The wax is melted out of the dry ceramic shell by heating.
The shell is filled with molten metal by gravity pouring.
Ceramic shell is broken off by vibration once the metal has solidified.
Parts are cut away from the central spruce using high-speed saws.
The pouring part of the casting is ground carefully for a smooth finish.
100% inspection per drawing. Surface finishing operations make it ready for shipment.
| Parameter | Details |
|---|---|
| Product Name | Precision Casting Iron Parts |
| Keywords | Precision Casting |
| Design | As Per The Customer's Design |
| Size | Customer's 3D Drawing |
| Tolerance | Strictly Casting Tolerance |
| Quality Control | 100% Inspection |
| OEM Service | Accept |
| Surface Treatment | Customizable |
| Type | Description | Quantity | Status |
|---|---|---|---|
| Wax Injection | Wax Beating & Injection Machines | 20 Sets | Using |
| Shell Making | Automatic Production Line & Sand Spreader | 10 Sets | Using |
| Melting | Intermediate Frequency Induction Furnace | 4 Sets | Using |
| Machining | CNC Machining Center & CNC Lathe | 16 Sets | Using |
| Drilling | Vertical Drilling Machine | 30 Sets | Using |
| Property | Equipment Description | Quantity |
|---|---|---|
| Chemical Composition | Spectrometer | 2 Sets |
| Mechanical Property | Tensile & Impact Testing Machine, Hardness Tester | 5 Sets |
| Dimensional Test | Three-Coordinates Measuring Machine | 1 Set |
| Nondestructive | Magnetic Particle & Dye Penetrant Testing | 2 Sets |
A: We are a factory with over 20 years in casting, forging, fabrication, and machining, servicing fields such as mining, agriculture, and automotive.
A: Once we receive your sample or 3D drawing, our engineers will analyze the requirements and provide a quotation.
A: The MOQ depends on the part weight and material. For materials we melt daily, there is no minimum order quantity.
A: Delivery times vary based on whether the order is standard or highly customized. We provide specific timelines upon order review.
A: We provide standard export packing or customized solutions, using anti-rust treatments to ensure product integrity during sea transit.
