Professional Turnkey Service for Chemical Self-Hardening Furan Resin Sand Casting

Customization: Available
Type: Clay Wet Sand
Casting Method: Thermal Gravity Casting

Product Description

ⓘ Basic Info.
Model NO.
SZJ-Furan resin sand casting production line
Sand Core Type
Clay Sand Core
Application
Machinery Parts
Machining
Machining Center
Material
Steel
Surface Treatment
Spray-Paint
Surface Roughness
Ra0.05
Standard
AISI
Certification
CE, ISO 9001:2000
Customization
Customized According to Demand
Service
Turnkey Service
Capacity
50pieces/Year
📷 Detailed Photos
Furan Resin Sand Casting System
📄 Product Description

Furan resin sand (Self-hardening Sand) sand recovery system, meticulously tailored to suit the specific volume of old sand recovery, ensuring maximum efficiency and sustainability.

Sand Recovery System

Resin sand, a core sand variant, uniquely utilizes resin as a binder. The regeneration process of old sand focuses on effectively stripping the binder film from the sand's surface, finely adjusting its surface and particle size, and repurposing it as an incredibly cost-effective alternative to new sand. The recycled sand serves quadruple purposes, significantly reducing new sand consumption and transportation costs, all while delivering uniformly smooth particles that set with excellent thermal properties. Enhancing casting quality, this process particularly shines when the resin sand is recycled and reused, allowing for a reduction in resin usage and consequently, its costs. Additionally, it curtails environmental pollution associated with waste sand disposal.

Regeneration Process

Our state-of-the-art resin sand production line boasts an impressive regeneration processing system, capable of producing between 3000 to 10000 tons of castings annually. Utilizing advanced PLC control, the entire electrical system is meticulously safeguarded and monitored, guaranteeing stability and reliability. The sophisticated simulation screen facilitates seamless automatic production, ensuring consistent high-quality output.

Production Line Control

Process Flow: Post-pouring, sand boxes and castings are elevated to the inertia vibration shakeout machine. Here, large jackets and risers are sorted manually, while sand masses descend through magnetic separation to a multi-functional vibrating crushing and regenerating machine. Screened sand is lifted to a centrifugal rotor secondary regenerator for intense stripping. The regenerated sand is cleaned of fine powder and dust via a flow curtain air separator connected to dust collectors. Finally, the mobile double-arm continuous resin sand mixer precisely blends sand with curing agents and resins for modeling and core creation.

Final Process
🎖 Certifications
🏭 Factory Overview
Factory Panorama
❓ Frequently Asked Questions
1. What is Furan Resin Sand (Self-hardening Sand)?
It is a type of core sand that uses resin as a binder, allowing it to harden automatically without additional heat, making it ideal for high-precision casting.
2. How does the sand recovery system benefit production?
The system strips the binder film from old sand, allowing it to be recycled. This significantly reduces new sand consumption, lowers transportation costs, and curtails environmental pollution.
3. What is the annual production capacity of this line?
The production line is designed with an impressive regeneration processing system capable of producing between 3,000 to 10,000 tons of castings annually.
4. What kind of control system is used in the machinery?
It utilizes an advanced PLC control system with a sophisticated simulation screen to ensure stable, reliable, and automatic production monitoring.
5. Can this production line handle other types of sand?
Yes, the line is versatile and can adeptly process sodium silicate sand casting due to similarities in the processing techniques required.
6. How is the regenerated sand cleaned?
The sand passes through a flow curtain air separator connected to both cyclone and pulse back-blowing dust collectors to effectively remove fine powders and resin films.

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