Revered for its outstanding binding performance, clay sand is an essential component in the molding process, utilizing clay as its binder. In the world of foundries, the sand treatment division is the cornerstone, providing top-notch molding sand to the core-making department. The detailed preparation of molding sand is crucial, significantly influencing the quality and efficiency of casting production, boosting output, and slashing costs.
Our all-encompassing suite of services covers from equipment manufacturing to flawless installation, expert commissioning, and comprehensive turnkey project solutions.
Green sand production line process: Our system uses clay as a binder to craft superior modeling (core) sand. Post pouring and cooling, a vibrating shakeout machine expertly separates the sand mold. A belt conveyor system transfers reclaimed sand to the regeneration area. Cross-placed suspended magnetic separators extract iron impurities. Dust is filtered, and processed sand is stored in silos. A cutting-edge boiling cooling bed ensures effective cooling, and a rotor sand mixer guarantees uniform mixing with precise weights of coal powder and bentonite.
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Frequently Asked Questions
What is Green Sand Casting?
Green sand casting is a process that uses a mixture of sand, clay, and water to create molds for metal casting. It is called "green" because the mold is not baked but remains moist during the pouring process.
How is the sand reclaimed in this system?
The system uses a vibrating shakeout machine to separate sand, followed by magnetic separators to remove iron impurities and a boiling cooling bed to regulate temperature before the sand is recycled back into the mixer.
Can the production line be customized?
Yes, the clay sand treatment lines are designed and implemented according to specific factory demands and production capacity requirements.
What certifications do your machines hold?
Our foundry machinery is certified with CE and ISO 9001:2000 standards, ensuring compliance with international quality and safety regulations.
What materials are supported for casting?
While the machinery is primarily designed for green sand processes, it is widely used in the production of steel and machinery parts requiring high-quality surface finishes.
What is included in the Turnkey Service?
Our turnkey solutions cover everything from equipment design and manufacturing to on-site installation, commissioning, and engineer guidance.
HYDRA CNC
